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28 February 2025, Volume 42 Issue 1
    

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    Special Reviews
  • CAO Jianning, HAN Wen, BAI Bing, HAN Qingli, WANG Yunbo, LI Sheng, LIU Yanjun, HU Dianzhang, QIN Te, CHENG Mingfei
    Abstract ( )   Knowledge map   Save
    The development history of heavy plate production in China was sorted out, and the development of heavy plate in China was divided into five stages,i.e.initial stage, accumulation stage, development stage, maturity stage and optimization stage. The characteristics of each stage were analyzed from the aspects of mill specification, equipment level, capacity scale and so on; The technical progress and development of key processes and equipment for heavy plate, such as hot delivery and hot charging, reheating furnace, rolling mill and leveler were described; The development, application and advancement of typical heavy plate products, such as special shipbuilding steel and offshore engineering steel were elucidated; The future development of heavy plate in China was prospected and suggestions were put forward.
  • Research & Development
  • LI Yanfang, WANG Chao, WU Huibin, GONG Ze, CHEN Bo, LÜ Jiaqi
    Abstract ( )   Knowledge map   Save
    Automobile lightweight is an important means to achieve energy saving and carbon reduction. Hot-stamping steel with the advantages of high strength, light weight and high fatigue resistance is widely used in the automotive field. However, it is difficult to control the oxide scale stably during the rolling process of hot-stamping steel. In order to further improve the surface quality of hot-stamping, the oxidation behavior of 1 800 MPa hot-stamping steel under different coiling temperatures and environmental atmospheres was studied by means of SEM, EDS, LM spectrometer and thermal simulation testing machine. The results show that the outer oxide layer of experimental steel is mainly composed of Fe3O4, FeO and Fe-Si spinel layer; When the coiling temperature is less than 550 ℃, no internal oxide layer is found in the experimental steel under air or ambient environmental atmosphere conditions; As the coiling temperature increases, point-like internal oxidation occurs at the interface of the experimental steel matrix. When the ambient atmosphere is air, the thickness of the inner oxide layer increases from 2.5 μm to 5 μm; when the ambient atmosphere is argon, the thickness of the inner oxide layer is greater than that of the air atmosphere. When the cooling rate is 1.5 ℃/min, as the coiling temperature increases, the internal oxidation shows a tendency to increase.
  • YAO Na, XING Chao
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    The type, amount, size, morphological characteristics and distribution of the second precipitate in offshore steel have a significant impact on its comprehensive performance. Based on the calculation of solid solution precipitation of composite precipitates and classical precipitation kinetics theory, the precipitation behavior of composite precipitates in austenite of E690 offshore steel were systematically studied, and the effect of deformation energy storage on the precipitation kinetics of composite precipitates in austenite were also discussed. The results showed that (Nb,Ti,Mo,V)C in E690 offshore steel would precipitate at 1184.5 ℃. In austenite phase region, the maximum precipitation mass fraction of MC carbides was 0.057 4%, and the maximum precipitation volume fraction was 0.000 727%, of which NbC and TiC accounted for the main part.The critical nucleation size of (Nb,Ti,Mo,V)C decreased with the decreasing temperature under different nucleation mechanisms, and the critical nucleation work for grain boundary nucleation was smaller than that for dislocation nucleation and uniform nucleation. (Nb,Ti,Mo,V)C preferentially undergone grain boundary nucleation, and the fastest precipitation temperatures for uniform nucleation, grain boundary nucleation and dislocation nucleation were 820.5 ℃, 908.7 ℃ and 818.3 ℃, respectively. With the increase of deformation energy storage, the relative nucleation rate of (Nb,Ti,Mo,V)C increased, the precipitation incubation period shortened, and the precipitation strengthening effect of composite precipitates improved.
  • SUN Hongzhi, SHAN Qinglin, LI Hongbin, WANG Yunhui, CHEN Tong, TIAN Yaqiang
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    Aiming at the cracking problem in the forming process of 700L beam steel for automobile, the causes of cracking were studied by means of macro-morphology and microstructure analysis and mechanical property test, and the corresponding improvement measures were put forward. The results show that there are cracks with a length of about 2 cm in the transverse and longitudinal directions of the bending position of the beam steel. There are inclusions dominated by Ti and N elements near the cracks, with an average size of about 13 μm and an area of about 44 μm2. The difference of tensile strength and yield strength between the undeformed area and the bending deformation area of the beam steel is small, but the elongation of the tensile sample at the bending deformation area is 7.8%, while the elongation of the tensile sample at the undeformed area is 16.9%, and the crack arrest ability of the bending deformation position of the beam steel is reduced. The compound compounds of K, Na and other elements were found at the necking of the tensile fracture of the beam steel, which led to the increase of cracks, pores and other defects in the beam steel, the decrease of plasticity and toughness, and the increase of cracking probability. By optimizing the smelting process, the content of impurity elements such as K and Na can be reduced, and the aggregation of composite compounds such as K and Na can be avoided.Meanwhile, selecting the appropriate slab heating temperature and holding time in the process of rolling, the size, quantity and distribution of inclusions such as TiN can be controlled, the cracking risk of 700L beam can be reduced.
  • HOU Dong, NIE Jingkai, LIU Xiaosheng, CHEN Guohong, JI Jun, HAN Yu
    Abstract ( )   Knowledge map   Save
    In order to benchmark the S355 steel of the European Union, GB/T 1591—2018 requires upgrading the original Q345 steel to Q355 steel. However, there is currently limited research on the mechanical properties of Q355 steel at high temperatures and after cooling both domestically and internationally. The reliability of Q355 steel in power fire scenarios is highly uncertain. Therefore, the mechanical properties and microstructure of Q355B steel under different heating temperatures, holding time and cooling methods were simulated and analyzed by means of high temperature confocal microscope and high temperature tensile test. The research results show that at the highest temperature of 1 100 ℃ in power fires, the microstructure of Q355B steel is austenite. With the increase of holding time, the grain aggregates and grows, and annealing twins appear. After holding at 1 100 ℃ for 45 minutes, the grain size does not change; In the range of 200-1 100 ℃, the yield strength and tensile strength of Q355B steel decrease significantly with the increase of heating temperature, and the plasticity increases continuously. At 1 100 ℃, the tensile strength and yield strength of Q355B steel are only 24.9 MPa and 11.4 MPa, and the holding time has little effect on its strength. When the heating temperature is less than 800 ℃, the cooling method has little effect on its mechanical properties. After the temperature exceeds 800 ℃, the water-cooled specimen has a mixed microstructure of ferrite, pearlite, and martensite, and as the temperature increases, the proportion of martensite gradually increases, leading to a sharp increase in strength. Based on the experimental results, mathematical models for the yield strength and tensile strength of Q355B steel under different cooling methods were established, providing reference basis for the application evaluation of Q355B steel in power fire accidents.
  • DONG Lili, LIU Zetian, BAI Hairui
    Abstract ( )   Knowledge map   Save
    According to the related technical requirements of armor protective plate, through the chemical composition design of rare earth microalloying and the process design of smelting, rolling and heat treatment, the high-performance BTP500 rare earth microalloyed plate has been successfully developed. The results show that the BTP500 slab structure is typical upper bainite, and the inclusions are graded as fine class 0.5. The microstructure of rolled BTP500 steel plate is bainite, which is transformed into martensitic structure after quenching, and tempered martensitic structure after tempering. The average grain size of the original austenite is 10.5 μm. The fine and uniform microstructure at each process ensures the comprehensive mechanical properties of the finished plate. The yield strength of the same finished plate is 1 412-1 448 MPa, the tensile strength is 1 588-1 624 MPa, the elongation is 9.0%-10.0%, and the hardness is 490HBW-520HBW. The impact absorption energy at -40 ℃ is between 29 J and 48 J, and its tensile properties, low temperature impact toughness, hardness and cold bending properties all meet the technical requirements, and it has a good consistency of the whole plate performance.
  • XING Mengnan, OUYANG Xin, HU Xinming, LIU Chenxi, BAI Yunfeng, WANG Yong
    Abstract ( )   Knowledge map   Save
    To further optimize the heating process of Ti-containing austenitic stainless steel, the influence of strain rate and deformation temperature on its high temperature deformation behavior was investigated by Gleeble 3800 thermal simulation testing machine. The influence of solution heat treatment process on the microstructure and mechanical properties of the plate was analyzed by metallographic microscope, scanning electron microscope, transmission electron microscope, ZWICK 600 tensile testing machine, ZBC 2602 impact testing machine and BRIN 400D hardness tester. The results show that the crack is most likely to occur in the center of the upper surface of the continuous casting billet during the heating process through the numerical simulation study of the temperature change law at different positions. The dynamic recrystallization behavior analysis shows that the deformation resistance and deformation temperature of Ti-containing austenitic stainless steel are approximately linear. Under the series solution heat treatment process of 1 080-1 150 ℃ and holding 15-120 min, the grain size of Ti-containing austenitic stainless steel is coarsened with the increase of solution temperature and holding time, and the average grain size has a power function relationship with holding time and an exponential function relationship with solid solution temperature. At the solution heat treatment process of 1 050 ℃ and 1 min/mm holding time, austenite grain size of Ti-containing austenitic stainless steel is 4-6 grade, and the comprehensive mechanical properties are excellent.
  • ZHAO Dingzang, CHEN Luzhen, SUN Wenquan, GAO Ziming, YANG Tingsong
    Abstract ( )   Knowledge map   Save
    DP780 galvanized substrate strip is provided by an 18-high single stand mill in a production line, during the galvanizing process of DP780 steel, the problems such as strip tail swinged deviation, strip deviation in entry looper and preheating section often occur, leading to speed reduction or machine stoppage. These problems significantly impact production stability and result in substantial cost losses. Therefore, the deviation mechanism and stress state of strip on galvanized line are analyzed. A higher-order polynomial is employed to fit the strip flatness of the galvanized substrate strip, and the first-order coefficients after fitting is used as an indicator to characterize the deviation. The comparison between the first-order coefficient of the full-length flatness of DP780 galvanized substrate strip and the processing data of each continuous process controller (CPC) on the galvanizing line reveals that significant change of flatness first-order coefficients at the welding seam is the main factor causing strip running deviation. By using an asymmetric flatness target curve and textured roll at the final rolling pass, and establishing the criterion of cut length at the strip head and tail based on the strip flatness first-order coefficient, the cut loss rate of DP780 strip is reduced from 7.23% to 2.66% after cold rolling process optimization, which effectively improves the stability of DP780 galvanized production.
  • HAN Shixu, ZHAO Yizhe, XUE Renjie, DONG Yikang, ZHANG Xinyue, CHENG Jishun
    Abstract ( )   Knowledge map   Save
    Aiming at the problem of stamping cracking of automobile steel, taking DP780 dual-phase steel strip with thickness of 1.5 mm as the research object, the causes of cracking during stamping forming were studied by means of metallographic microscope, scanning electron microscope, tensile testing machine and other equipment, and the improvement measures were put forward. The results show that when the shear clearance is 0.3 mm in the stamping process of DP780 dual-phase steel strip, the proportion of stamping bright band is 30%, the shear edge has no defects, and the stamping quality is the best. When the volume fraction ratio of ferrite and martensite is 7∶3, and the yield ratio of strip is not higher than 0.6, the synergistic deformation ability of ferrite+martensite dual phase is more favorable for forming. Increasing the annealing temperature can reduce the carbon concentration of austenite, increase the proportion of ferrite and reduce the strength of martensite. Increasing the overaging temperature can improve the recovery of dislocations in quenched martensite and reduces the hardness of martensite. When the annealing temperature is increased by 20 ℃ and the overaging temperature is increased by 40 ℃, the average yield strength of DP780 dual-phase steel strip is reduced by 30 MPa, the n value is increased by 0.02, and the r value is increased by 0.15. After adjusting the shear clearance and optimizing the annealing process, the quality of the shear surface of DP780 dual-phase steel stamping parts is significantly improved, no obvious tearing zone is found in the section, and no cracking of parts. The stamping yield is increased from 82% to more than 98%.
  • WANG Shaofei, LIN Haihai, WANG Chunhai, DING Likun, YANG Zhiyong
    Abstract ( )   Knowledge map   Save
    The 18-high single-stand mill is prone to produce diagonal wave defects when rolling high-strength and thin gauge strip. Analysis indicates that the mechanism behind the generation of diagonal waves is the existence of certain shear stress and uneven tensile stress in the strip, leading to uneven plastic deformation during rolling. To resolve the problem of diagonal wave shape defects, a three-dimensional elastoplastic simulation model of the rolling process of the 18-high mill was established using the finite element software ABAQUS. The shape control capabilities of intermediate roll bending and axial shifting were analyzed. The results show that as the strip width increases, the regulation effectiveness of intermediate roll bending and axial shifting on the secondary and quaternary crown of the loaded roll gap gradually increases in the 18-high mill. The regulation effectiveness of intermediate roll axial shifting is superior to that of conventional tandem cold rolling mills, while the regulation effectiveness of intermediate roll bending is weaker. The 18-high mill exhibits significantly higher adjustment capability for the quaternary crown of the loaded roll gap compared to conventional tandem cold rolling mills, but its adjustment capability for the secondary crown is weaker. When the strip deviates from the centerline during rolling, a rolling force deviation occurs on both sides of the mill, and the influence of strip deviation on the rolling force difference between the two sides of the 18-high mill is greater than that of conventional cold rolling mills. Therefore, compared to conventional tandem cold rolling, the 18-high single-stand mill is more prone to diagonal wave shape defects. To resolve the diagonal wave problem of strip produced by the 18-high mill, measures such as reducing the final pass rolling force (F<5 000 kN) and increasing the forward and backward tension of the final pass (by 30%) were proposed, the diagonal wave defects was effectively controlled.
  • CHENG Minghao, ZHAO Xianming, ZHANG Hongliang, LI Dezhi
    Abstract ( )   Knowledge map   Save
    The excessively high hardness of rolling-state 42CrMo steel bars significantly affects subsequent processing. Optimizing the rolling and cooling processes is crucial for reducing the hardness. Dynamic CCT curves of 42CrMo steel were drawn using the DIL805A phase transformation instrument and S60/58507 simultaneous thermal analyzer to investigate the effects of rolling and cooling processes on the microstructure transformation and hardness. The study reveals that during single-pass controlled rolling, ferrite preferentially nucleates at original austenite grain boundaries under various rolling parameters, followed by nucleation and growth within the grains. Lowering deformation temperature and increasing deformation degree significantly increase ferrite content and reduce hardness. In two-pass deformation and controlled cooling experiments, the ultra-fast cooling—slow cooling—air cooling process further raises ferrite content. At a slow cooling rate of 0.1 ℃/s, ferrite volume fraction reaches 41.79%, achieving rolling-state hardness well below the standard (≤241HV). A slow cooling rate slower than 0.2 ℃/s ensures hardness meet cold-forming requirements (≤220HV).
  • ZHOU Yun, CHEN Huande, ZHANG Yu
    Steel Rolling. 2025, 42(1): 93-100. https://doi.org/10.13228/j.boyuan.issn1003-9996.20250112
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    For the development of Mo-containing fire resistant steel bars, the effects of heating temperature, final cooling temperature and cooling rate on the microstructure and properties of Cr-Mo-Nb fire resistant steel bars were studied by confocal laser scanning high-temperature microscope and Gleeble-3800 thermal simulator. According to the research results, the 400 MPa grade hot rolled fire resistant steel bars were developed and industrial trial produced. The research results show that as the heating temperature increases and the soaking time prolongs, the austenite grain size of fire resistant steel bars increases. When the heating temperature is increased from 1 150 ℃ to 1 250 ℃ and the soaking time is 60 min, the austenite grain size increases from 57.5 μm to 142.4 μm. When the heating temperature is 1 150 ℃, the microstructure of the air-cooled fire resistant steel bars is ferrite and bainite. When the cooling rate increases from 0.5 ℃/s to 50 ℃/s, the content of bainite and M/A islands increased significantly, which corresponds to the yield strength at room temperature from 420 MPa to 996 MPa. When the final cooling temperature increases from 700 ℃ to 1 100 ℃, the microstructure of the fire resistant steel bars is composed of bainite and ferrite, and the proportion of ferrite increases and then decreases, while the yield strength decreases and then increase between 437-457 MPa. In industrial production of the fire resistant steel bars, a combination of heating temperature of 1 150 ℃, starting rolling temperature of 1 000-1 020 ℃ and final cooling temperature of 900 ℃ after weak water cooling can produce a microstructure of bainite, ferrite and M/A islands, which corresponds to yield strength of 422-439 MPa, tensile strength of 715-730 MPa, yield ratio higher than 1.25,elongation after fracture of 15.2%-16.4%, total elongation at maximum force of 10.1%-11.7%, and yield strength of 301-323 MPa at high temperature.
  • FENG Yanqing, HUANG Fei, WU Guochen, WANG Hanyan, TIAN Fangcheng, WU Juan
    Steel Rolling. 2025, 42(1): 101-106. https://doi.org/10.13228/j.boyuan.issn1003-9996.20250113
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    As the main load bearing member structural steel, hot rolled H-beam has attracted more and more scholars' attention to the sensitivity of its strain aging at low temperature. Optical microscopy (OM), scanning electron microscopy (SEM), transmission electron microscopy (TEM), strain aging sensitivity test and Charpy impact test were used to study the microstructure characteristics, low-temperature impact fracture and strain aging sensitivity of C345-3 hot rolled H-beam. The results show that the brittleness tendency of the experimental steel increases with the decrease of the test temperature after 5% strain aging treatment, and the aging brittleness performance is significant when the experimental steel is below the tough-brittle transition temperature. In the microstructure, a small amount of dispersed precipitated carbide (Fe3C) particles can be observed after strain aging,and there are secondary cracks on the low-temperature impact fracture surface of the experimental steel, which worsens the low-temperature toughness of the steel. At the same time, the increase of dislocation density in the steel will cause the increase of energy and the occurrence of internal stress, while the more Cottrell air masses, the more the dislocation movement will be hindered, the greater the pinning force, and the strength and toughness of the experimental steel after strain aging will decrease. The strain aging sensitivity coefficient CV of the V-shaped notched specimen was only 14% at -40 ℃, and the strain aging sensitivity coefficient CV of the U-notched specimen was only 20% at -70 ℃.
  • Automation & Intelligence
  • CAO Yizhong, YUAN Hao, HA Da, ZHANG Weirong, FENG Jingang
    Steel Rolling. 2025, 42(1): 107-112. https://doi.org/10.13228/j.boyuan.issn1003-9996.20250114
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    Full-hydraulic leveler is an important finishing equipment to eliminate wave defects and residual stress and ensure the flatness of the plate, which directly affects the surface quality of the plate. The traditional full-hydraulic leveler mainly realizes on-line dynamic adjustment of roll gap by controlling the position accuracy of hydraulic cylinder with conventional PID. The hydraulic system has the characteristics of nonlinear and time-varying parameters due to the influence of uneven incoming materials, parameter perturbation and servo valve dead zone. Therefore, aiming at the problem that traditional PID control is difficult to meet the requirements of modern straightening process, a hydraulic position control strategy based on fuzzy self-adjusting PID is proposed, which combine the fuzzy logic control and the conventional PID, applied to the hydraulic AGC system of the leveler. Simulation and experiment show that the control method is more practical than the conventional PID control method. The maximum deviation between the actual roll gap value and the target roll gap value can be controlled within 0.13 mm, the average deviation is controlled within 0.06 mm. The maximum deviation of the pressure of four hydraulic cylinders is within 1.00 MPa,and the average deviation is controlled within 0.12 MPa on the field 13-high full hydraulic high-strength plate leveler.It has certain guiding significance for the upgrade of other electro-hydraulic servo systems.
  • WANG Yanhui, YANG Yonghui, NIU Baicao, TAN Hailong, LI Xuetong
    Steel Rolling. 2025, 42(1): 113-118. https://doi.org/10.13228/j.boyuan.issn1003-9996.20250115
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    During the continuous annealing process, it is necessary to accurately predict the width of the strip according to its dimensional accuracy requirements. Therefore, a forecasting model for the shrinkage amount of strip during the continuous annealing process was established. The concept of strip shrinkage is introduced. For a single pair of furnace rollers, the strip is divided into multiple strip elements along the transverse direction. The transverse non-uniform deformation of the strip on a single strip element under the combined effects of total tension, temperature non-uniformity, incoming plate shape, and furnace roller shape is analyzed. The deformation amount of a single strip element in the longitudinal direction under the combined effects of various factors is calculated. Subtracting the maximum elastic deformation of the strip is the plastic deformation amount of the strip in the longitudinal direction. Then, based on the principle of volume invariance, the shrinkage amount of the strip in a single pair of furnace rollers can be calculated. By superimposing the shrinkage amounts of different strip elements and furnace rollers, the total shrinkage amount of the strip in the continuous annealing process can be obtained. According to the shrinkage amount model, the influence of various factors on theshrinkage amount of the strip was quantitatively analyzed using the control variable method. The results showed that the total tension and surface temperature of the strip had a significant impact on the shrinkage amount. The application of this model to on-site practice has achieved a prediction accuracy of over 95%, which can meet the needs of actual production.
  • Design & Reformation
  • WANG Jianbing, HUANG Xiaohui, ZHANG Shuang
    Steel Rolling. 2025, 42(1): 119-126. https://doi.org/10.13228/j.boyuan.issn1003-9996.20250116
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    In order to meet the demand of an enterprise reforming the continuous annealing unit to hot-dip galvalume unit, a reasonable technology reformation route and equipment transformation and integration plan are proposed base on reducing investment costs and maximizing the utilization of existing equipment capabilities. The key process technologies in the reformation and the main points of the equipment transformation of tension equipment, annealing furnace, zinc pot, post-cooling equipment, skin-pass mill and tension leveller are introduced. Production practice shows that the coating thickness of product in the galvalume line can reach up to 220 g/ , the yield strength can reach up to 650 MPa, and the tensile strength can reach up to 750 MPa, the maximum process speed is 180 m/min, and the maximum output is 79.5 t/h after reformation. The upgraded process design and equipment selection meet the production needs.
  • ZHU Zhilu, HOU Shuangping, LIU Jianqun, WANG Yanfei, WANG Xiaochen
    Steel Rolling. 2025, 42(1): 127-134. https://doi.org/10.13228/j.boyuan.issn1003-9996.20250117
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    Symmetric guides are widely used in the slant rolling piercing process of seamless steel pipes. However, due to the harsh service environment, the surfaces of the guide plates often suffer from nodules, steel adhesion, or partial melting, which in turn leads to defects such as spiral scratches on the outer surface and inner folds on the inner surface of the steel pipe products. Therefore, a novel asymmetric guide plate was designed by combining theoretical calculations with finite element simulations. The overall design concept of the asymmetric guide plate follows the basic principles of traditional symmetric guide plates, but the structure of the asymmetric guide plate not only has an asymmetric upper and lower structure but also has an adjusted geometric curve in the horizontal direction based on the symmetric guide plate. The improved asymmetric guide plate effectively increases the contact area between the guide plate and the rolled piece, reduces the contact stress, equivalent stress and force value, and plays a positive role in improving the quality of rolled products and the life of the guide plate. The industrial practice results show that the design and use of entrance cone structureof the asymmetric guide plate of cone shaped roll piercing mill have greatly reduced the impact and melting phenomena on the surface of the guide plate's entrance cone, thereby reducing the spiral outer fold defects caused by the guide plate's surface scratching the billet. The design and use of exit cone structureof the asymmetric guide plate have basically eliminated the inner folds and inner skin defects on the tail end of the steel pipe, and improved the small nodule defects of the guide plate's exit cone section, improved the appearance quality and circularization effect of the billet, and reduced the risk of jamming in the piercing process. The design and use of the asymmetric guide plate's upper and lower asymmetric difference structure have made the wear area of the guide plate in the center, solving the "crumbling edge" problem of the upper and lower surfaces of the guide plate, and at the same time improving the "fish tail" defects at the tail end of the billet.
  • Innovation & Interflowing
  • LI Chuncheng, GAO Guoshuai, AN Junlin, JIANG Lepeng, LI Kelong
    Steel Rolling. 2025, 42(1): 135-140. https://doi.org/10.13228/j.boyuan.issn1003-9996.20250118
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    The large deviation of contract specifications in the production of Ti-containing deep drawing high strength steel with different yield strength grades led to the problems of more or less orders for individual products and too many heats of continuous casting in steelmaking. It was necessary to adopt the flexible production method of 'one steel multi-level' or 'one steel multi-function.The microstructure of Ti-containing deep drawing high strength steel was controlled to meet the performance requirements of products with different strength levels, and low-cost and efficient industrial production and management were realized. Cold rolling and continuous annealing process of HC220Y Ti-containing high strength steel were studied by cold rolling mill with hydraulic tension and continuous annealing simulator. Combined with industrial production test, the influence of cold rolling reduction rate, annealing temperature and temper rolling elongation on microstructure and mechanical properties of the tested steel was studied. The results indicate that the cold rolling reduction rate was increased from 70% to 85%, the yield strength of the tested steel increased by 39 MPa, the tensile strength increased by 42 MPa, the elongation after fracture increased by 4.5%, the plastic strain ratio (r value) increased by 0.25, and the strain hardening index (n value) is about 0.20. The recrystallized grains of the testd steel increased under the large cold rolling reduction rate, and the grain size became uniform and fine after annealing. When the annealing temperature was increased from 780 ℃ to 820 ℃, the yield strength ofthe tested steel was decreased by 32 MPa, the tensile strength was decreased by 17 MPa, the elongation after fracture was increased by 3.5%, the r value was increased by 0.25, and the n value was almost unchanged. On the one hand, the increase of annealing temperature during continuous annealing process increased the recrystallization temperature of the testd steel, increased the driving force of recrystallization, accelerated the nucleation rate of recrystallization, and greatly shortened the time of recrystallization process. On the other hand, Ti was easily combined with C/N during hot rolling production, and coarse titanium carbonitride was formed along the ferrite grain boundary. Higher continuous annealing temperature was easy to make titanium carbonitride aggregate and grow up, and it was difficult to hinder grain growth. Therefore, the grain size of the testd steel increased. When the temper rolling elongation was increased from 0.5% to 1.0%, the yield strength of the tested steel increased by 33 MPa, the tensile strength didn't change significantly, the elongation after fracture decreased by about 3%, the r value decreased by 0.25, and the n value decreased by 0.02. The industrial production of testd steel with different strength levels can adjust the temper rolling elongation to a small extent to meet the performance requirements of the finished product.
  • ZHAO Xu, WU Baoqiao, LIU Yize, XIA Meng, DING Zhaohui, ZHAO Qiancheng
    Steel Rolling. 2025, 42(1): 141-146. https://doi.org/10.13228/j.boyuan.issn1003-9996.20250119
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    The production of large gauge weather resistant H-beams is difficult, and it is necessary to simultaneously consider the surface quality and mechanical properties of the product. Therefore, a Cr-Ni-Cu system chemical composition design and three sets of test schemes were adopted to compare and analyze the microstructure and properties of the tested steel under different chemical compositions and rolling processes. The optimal production process for 355 MPa large gauge weather resistant hot rolled H-beams was obtained. The results showed that the number of cracks on the surface of 355 MPa weather resistant hot rolled H-beam billets and products without the addition of Als was significantly less, and its yield strength was 410 MPa. The impact energy at -30 ℃ was 115 J, which met the standard requirements and had sufficient surplus. Under two processes with the same chemical composition and the third pass temperature of the universal rolling not exceeding 970 ℃ and 950 ℃, the microstructure distribution of the tested steels was uniform, and there was no significant difference in the properties and microstructure of the products. After comprehensive analysis of three test schemes, the process of "no Als, third pass temperature of universal rolling not higher than 970 ℃" was obtained as the optimal scheme for producing the 355 MPa large gauge weather resistant hot rolled H-beam.
  • HAN Chengliang, WANG Tongliang, WANG Yanfeng, DONG Zhanbin, FENH Wei
    Steel Rolling. 2025, 42(1): 147-151. https://doi.org/10.13228/j.boyuan.issn1003-9996.20250120
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    In view of unstable strength, high yield ratio and poor impact toughness of Q500qE bridge plate, the effects of different accumulated reduction rate in non-recrystallization zone and final cooling temperature on the mechanical properties and microstructure of Q500qE bridge plate were studied by adopting low C, Nb and Ti microalloying and adding Ni, Cr, Mo elements. The results show that with the increase of the accumulated reduction rate in the non-recrystallized zone, the contents of quasi-polygonal ferrite, acicular ferrite and lath bainite increased, the structure was obviously fine, thus the strength, yield ratio and impact toughness increased, the difference of transverse and longitudinal strength increased, and the elongation decreased. With the increase of final cooling temperature, the content and size of quasi-polygonal ferrite increased, the content of lath bainite decreased and the size of lath bainite increased, thus the strength and yield ratio decreased, and the impact toughness deteriorated. With accumulated reduction rate of 60% in non-recrystallization zone and final cooling temperature of 520 ℃,Q500qE bridge plate which can achieve the best comprehensive performance has high strength, fine toughness and low yield ratio, and little difference of transverse and longitudinal strength.
  • YU Zhijun, LI Xian, ZHOU Mingke, TNAG Wenyang
    Steel Rolling. 2025, 42(1): 152-155. https://doi.org/10.13228/j.boyuan.issn1003-9996.20250121
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    In response to the problem of mixed crystal structure in X46MS acid resistant pipeline steel, the microstructure and production process were analyzed. Combined with its chemical composition design and actual control of the rolling line, the causes of mixed crystal structure were studied, and control measures were proposed. The results indicate that the recrystallization temperature of X46MS acid resistant pipeline steel is relatively low, while the main reason for its mixed crystal structure is that the steel coil is rolled in the partial recrystallization zone in the front stand of the finishing mill when the inlet temperature of the finishing mill is high. By taking targeted measures, including appropriately reducing the heating temperature and shortening the heating time of the slab during the heating process, the overall process temperature can be lowered and the growth of original austenite grains can be reduced. Optimize the descaling water spray mode and temperature control in the roughing rolling process to ensure the temperature hit rate of the final pass of roughing rolling and shorten the waiting time of the intermediate billet. The finishing rolling process involves bypass the stand and shifting the reduction to later stand, effectively eliminating the phenomenon of mixed crystal structure in X46MS acid resistant pipeline steel.
  • LUO Jingxian, YUAN Lin, LI Jiajun, LIU Zhi
    Steel Rolling. 2025, 42(1): 156-160. https://doi.org/10.13228/j.boyuan.issn1003-9996.20250122
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    The production of rectangular spring flat steel with dimensions of 56 mm × 75 mm is quite challenging and demands high quality standards. During the rolling process, it is prone to problems such as out-of-square deformation, torsion and steel stacking, making it difficult to control its dimensions, shape and quality. Therefore, the 56 mm × 75 mm rectangular 52CrMoV4 spring flat steel was developed based on existing round steel production equipment of Hunan Valin Xiangtan Iron and Steel Co., Ltd. By optimizing the heating, rolling and slow cooling processes, and designing specialized pass designs, namely K6, K4 and K2, the stable production of 56 mm × 75 mm rectangular flat steel with resistance to torsion, stable dimensions and satisfactory quality had been achieved. The side wall inclinations and R-angles of the K6, K4 and K2 pass designs were progressively reduced, enhancing roll utilization and reducing costs. Controlling the heating and slow cooling processes, the product obtained had a decarburized layer thickness of 0.21-0.24 mm and a hardness distribution between 320HB and 349HB, with all mechanical properties meeting customer requirements. The microstructure at the 1/4 width and the 1/2 width of the 56 mm× 75 mm rectangular 52CrMoV4 spring flat steel was predominantly bainite + pearlite + a small amount of ferrite + a trace of martensite.