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  • Special Reviews
    CAO Jianning, HAN Wen, BAI Bing, HAN Qingli, WANG Yunbo, LI Sheng, LIU Yanjun, HU Dianzhang, QIN Te, CHENG Mingfei
    The development history of heavy plate production in China was sorted out, and the development of heavy plate in China was divided into five stages, i.e, initial stage, accumulation stage, development stage, maturity stage and optimization stage, The characteristics of each stage were analyzed from the aspects of mill specification, equipment level, capacity scale and so on; The technical progress and development of key processes and equipment for heavy plate, such as hot delivery and hot charging, reheating furnace, rolling mill and leveler were described; The development, application and advancement of typical heavy plate products, such as special shipbuilding steel and offshore engineering steel were elucidated; The future development of heavy plate in China was prospected and suggestions were put forward.
  • Special Reviews
    CAO Jianning, HAN Wen, BAI Bing, HAN Qingli, WANG Yunbo, REN Qirui, LIU Yanjun, HU Dianzhang, QIN Te, CHENG Mingfei
    The development history of heavy plate production in China was sorted out, and the development of heavy plate in China was divided into five stages, i.e, initial stage, accumulation stage, development stage, maturity stage and optimization stage, The characteristics of each stage were analyzed from the aspects of mill specification, equipment level, capacity scale and so on; The technical progress and development of key processes and equipment for heavy plate, such as hot delivery and hot charging, reheating furnace, rolling mill and leveler were described; The development, application and advancement of typical heavy plate products, such as special shipbuilding steel and offshore engineering steel were elucidated; The future development of heavy plate in China was prospected and suggestions were put forward.
  • Innovation & Interflowing
    SONG Jiqiang, BAI Xuefei, MA Lin, WANG Yanlong, ZHANG Xiaoyu, XU Xin
    Steel Rolling. 2025, 42(2): 115-121. https://doi.org/10.13228/j.boyuan.issn1003-9996.20250216
    To improve the low-temperature impact toughness of thick gauge offshore steel and achieve an excellent strength-toughness balance, the rolling and water cooling processes of 80 mm thick ness EH36 plates produced by a factory were studied. By regulating the microstructure through seven different processing schemes, the aim was to improve the strength-toughness match and low temperature impact toughness. Tensile tests, impact tests, and metallographic observations were conducted on the trial plates. The results indicate that with a low-carbon microalloyed chemical composition, by ensuring at least two passes with a reduction rate exceeding 10% during the roughing rolling stage, an intermediate slab thickness of over2h (where h is the thickness of the finished steel plate), controlling the finishing rolling temperature below 800 ℃, and the final cooling temperature below 300 ℃, a refined acicular ferrite and bainite microstructure can be obtained, resulting in a good strength-toughness match of plates. Further optimization was achieved by introducing a relaxation treatment before water quenching to 300 ℃, which promotes precipitation of proeutectoid ferrite and enhances microstructure uniformity. This dual-process strategy significantly improved the impact toughness of the plate.
  • Special Reviews
    LI Yiren, LI Zizheng, KUANG Shuang, ZHOU Luozhi, LI Hongpeng, BAI Zhenhua
    Aiming at the challenge of integrated control of key indicators such as shape, properties, and surface quality in the production of high-quality sheet and strip, the achievements of China in the integrated control technology of shape-property-surface for high-quality sheet and strip were introduced. The strip shape control technologies of multi-modal information fusion detection and multi-stand and multi-process coordination were briefly described from the aspects of straightness detection of hot rolled strip, intelligent prediction system of roll and strip shape state, comprehensive control model of roll bending and axial shifting, and strip shape feedforward control of cold and hot rolling process. The control technologies of hot rolling process and mechanical properties based on large model were briefly described from the aspects of microstructure parameters and mechanical properties control model of hot rollingprocess and pre-control of microstructure properties of hot continuous strip rolling. The intelligent simulation and control technology of high-quality strip surface characteristics was briefly described from the aspects of unsupervised classification detection algorithm for surface defects and comprehensive control of surface defects and characteristics. On this basis, the field applications of these technical achievements were described, and the development of comprehensive control of high-quality sheent and strip was prospected.
  • Research & Development
    SHI Jinming, LI Jiguang, PANG Qihang, LI Weijuan, QI Huan, ZHANG Junkai
    Marine engineering equipment faces significant challenges in achieving a coordinated design that integrates lightweight and properties with high strength and toughness under harsh service environments, such as those characterized by high salinity, high humidity, and impact loading. Traditional steel used in offshore platforms struggle to effectively balance the requirements of lightweight and mechanical properties. In contrast, Fe-Mn-Al-C lightweight high strength steels have emerged as highly promising alternative materials due to their lower density (10%-20% lighter than traditional steel), excellent strength and good weldability. Currently, under the "rolling + solution treatment" process route, the appropriate design of Al element content plays a crucial role in enhancing the properties of Fe-Mn-Al-C lightweight high strength steels. By employing characterization techniques, including optical microscopy(OM), scanning electron microscopy (SEM) and electron backscatter diffraction (EBSD), the influence of Al element content on the microstructure and mechanical properties of the experimental steels during the staged preparation process was investigated. The results indicate that when the mass fractions of Al element are 5%, 8% and 12% respectively, the microstructure of the experimental steels after rolling treatment consists of austenite and ferrite phases. As the Al content increases, the morphology of austenite transitions from equiaxed to acicular, and the proportion of high-angle grain boundaries increases from 57% to 89%. When the Al element mass fraction is 8%, the rolled experimental steel exhibits the optimal strength-ductility balance, with a tensile strength of 747 MPa and an elongation of 28.3%. After solution treatment at 1 000 ℃, the comprehensive properties of the experimental steel with Al element mass fraction of 8% are further enhanced, achieving a tensile strength of 701 MPa, yield strength of 612 MPa, and elongation of 38.3%. Its fracture surface displays characteristic dimple patterns indicative of ductile fracture. Through optimization of Al element content and process control, precise design of the dual-phase microstructure in Fe-Mn-Al-C lightweight high strength steels have been realized, laying theoretical foundations for developing marine engineering steels.
  • Design & Reformation
    CUI Haiwei, LI Yangqi
    Steel Rolling. 2025, 42(2): 101-108. https://doi.org/10.13228/j.boyuan.issn1003-9996.20250214
    Based on the application status of controlled rolling and controlled cooling process for hot rolled H-beams, combined with engineering examples, the application of controlled cooling technology in H-beam production was introduced in detail, including the layout of controlled cooling process, configuration of cooling modules, arrangement of cooling nozzles, and implementation plan of controlled cooling process. By combining the temperature model of cooling curve with the field measured data, it can effectively guide the implementation of H-beam controlled cooling process. This method significantly reduces the cooling non-uniformity of H-beams, ensures the dimensional and performance uniformity along the length direction of the products, avoids defects such as web waviness and cracks during cooling process, improves the comprehensive mechanical properties of H-beams, and reduces production costs. The research results can provide effective guidance for industrial production of H-beams.
  • Research & Development
    ZHANG Lei, NIE Qiangsheng, XU Qiu, ZHANG Limin, BI Sheng, REN Xiqiang, MENG Xianghai
    With the increasing demand for lightweight and safety in the automotive industry, the use of steel/aluminum/magnesium/aluminum/steel composite plates instead of pure steel plates can not only achieve weight reduction, but also utilize the property advantages of composite plates to meet the strength requirements of automobiles steel. Steel/aluminum/magnesium/aluminum/steel five-layer composite plates were successfully prepared by rolling process. The effects of rolling temperature (400 ℃, 450 ℃ and 500 ℃) on the interface microstructure, interface bonding strength, tensile properties, and fracture mechanism ofthe plate were studied by optical microscope (OM), scanning electron microscope (SEM) and tensile test machine. The results show that the composite plates prepared with a rolling reduction rate of 45% and a rolling temperature range of 400-500 ℃ can achieve good bonding effects. The steel/aluminum interface is flat and straight. The aluminum/magnesium interface is wavy, and the fluctuation degree increases with the increase of rolling temperature. As the rolling temperature increases, the grains in magnesium layer gradually undergo dynamic recrystallization and grow, and the precipitation content of silicides in the aluminum layer increases. The bonding strength of steel/aluminum interface increases, while the bonding strength and tensile properties of aluminum/magnesium interface show a trend of first increasing and then decreasing.At the rolling temperatures of 400 ℃、450 ℃ and 500 ℃,the bonding strength of aluminum/magnesium interface is 77.54 MPa, 88.63 MPa, and 81.14 MPa, respectively; the tensile strength is 310 MPa, 324 MPa, and 278 MPa, respectively; the elongation after fracture is 39.9%, 40.9%, and 22.3%, respectively. The comprehensive mechanical properties of the composite plate are optimal at a rolling temperature of 450 ℃.
  • Research & Development
    GENG Yanglei, WANG Zhuo, LIU Yunfeng
    With the development of automotive steel towards thin-gauge and high-strength, phosphorus is added to steel as a strengthening element to improve its strength. Compared with ordinary steel, the mechanical properties of phosphorus-containing steel are changed due to the addition of phosphorus element, and the rolling force is changed. In order to explore the effect of phosphorus content on the rolling force of phosphorus-containing steel, under the premise of fully considering the performance characteristics of phosphorus-containing steel, Zwick tensile machine was used to carry out tensile tests on phosphorus-containing steel with different phosphorus content under the same reduction amount, and a large number of actual production data were regression analyzed to obtain the calculation formula of carbon equivalent of DN0160E4 phosphorus-containing steel. The deformation resistance model and the relationship between phosphorus content and cold tandem rolling force were established. Finally, taking the first stand of 1 420 mm tandem cold rolling unit of a steel plant as an example, the actual rolling parameters are substituted into the model for calculation and analysis. The results show that the addition of phosphorus can increase the tensile strength and yield strength, and decrease the elongation of steel. The rolling force required by DN0160E4 phosphorous steel is larger than that of ordinary steel under the same reduction, and the rolling force increases linearly with the increase of phosphorus content in phosphorous-containing steel.
  • Research & Development
    FAN Naiwen, LI Yanmei, DENG Xiangtao, ZHANG Yujian, WANG Zhaodong
    To formulate and optimize the hot working process for 18Ni (200) maraging steel, the hot deformation behavior of 18Ni(200) maraging steel was investigated using an MMS-200 thermal simulation testing machine. A hot processing map was established, and the microstructure evolution mechanism was analyzed. The results show that under the conditions of deformation temperatureT=850-1 100 ℃, strain rate=0.01-10 s-1, and a maximum true strain ε=0.6, the flow stress of 18Ni (200) maraging steel decreases with increasing deformation temperature or decreasing strain rate, while the power dissipation efficiency gradually increases, leading to more complete dynamic recrystallization (DRX). When the true strain reaches 0.2, the area of flow instability zones is minimized. The flow instability zone is mainly distributed in the high temperature and high strain rate region. The complete recrystallization region of 18Ni (200) maraging steel was determined as follows deformation conditions:T=950 ℃、≤0.1 s-1;T=1 000 ℃、≤10 s-1;T=1 050 ℃、≤10 s-1;T=1 100 ℃、≤10 s-1.
  • Research & Development
    ZHANG Ning, ZHANG Hejia, LIAO Luhai, ZHAO Zhengxiang, TIAN Peng
    The hot working properties of superautenitic stainless steel exhibit sensitivity of variations in process parameters such as deformation temperature,strain,strain rate.In order to study the influence of deformation temperature and deformation rate on the hot working performance of S32654 super austenitic stainless steel, a hot tensile test was conducted. The temperature range for the hot tensile test was 1 050-1 200 ℃, and the strain rate ranged from 0.01 s-1 to 10 s-1. The fracture morphology and microstructure evolution of the super austenitic stainless steel under different deformation conditions were analyzed using XRD and EBSD. The results indicate that the S32654 super austenitic stainless steel exhibits good hot plasticity under the deformation conditions of 1 150 ℃ to 1 200 ℃ and 1 s-1to 10 s-1, while its hot plasticity is poor under the conditions of 1 050 ℃ to 1 100 ℃ and 0.01 s-1to 0.1 s-1. Under the deformation condition of 1 200 ℃ and 10 s-1, the peak stress, maximum true strain and reduction of section are 269.5 MPa, 0.4 and 55.6%, respectively, showing the best thermoplastic property. Observation of the fracture morphology of samples reveals that the S32654 super austenitic stainless steel primarily exhibits intergranular brittle fracture in the low temperature and low strain rate regions, while it shows ductile fracture in the high temperature and high strain rate regions. EBSD microstructural analysis indicates that the occurrence of dynamic recrystallization at high temperatures and high strain rates hinders the formation and propagation of cracks. Additionally, a significant number of annealing twin boundaries are present in the recrystallized grain regions of the S32654 super austenitic stainless steel, which is related to its dynamic recrystallization mechanism being predominantly discontinuous dynamic recrystallization.
  • Research & Development
    ZHANG Yan, ZHAO Jian, LIN Yong, QIN Dawei, SUN Ruiqi
    Combining the calculation of resistance to deformation of rolled piece with the based finite element calculation of elastic deformation of roll system, the model of shape control in rollingsilicon steel thin-gauge strip with Sendzimir 20-high mill was established.By calculating the deformation resistance of the rolled piece based on the preset shape and iteratively calculating the elastic deformation between the roll system under the rolling force of the rolling mill, the influence laws of the support roll gap shape adjustment (ASU) and the taper change of the No.1 intermediate cone roll on the shape of the rolled piece were determined.The adjustment of ASU in the middle of the support roll mainly affects the area of 0.6 m at the center of the width of the rolled piece, and has almost no effect on the area of 0-0.2 m at the edge. The adjustment of ASU at both ends of the support roll has an impact on the edges of the rolled piece, and also on the middle part of the rolled piece. Increasing the taper of the intermediate roll has a significant effect on improving the strip crown at a distance of 0-0.15 m from the edge of the rolled piece. By optimizing the calculation of the ASU of the roll system and the axial shifting amount of the intermediate roll, the average difference of transverse of the same silicon steel thin-gauge strip rolled by Sendzmir 20-high is reduced by more than 25%,and the shape control of the 0.25 mm thickness strip reaches below 8 IU, effectively improving the shape control capability of the Sendzimir 20-high mill for silicon steel thin-gauge strip.
  • Research & Development
    DENG Shuaishuai, YIN Wei, ZHANG Wei, MO Jinqiang
    In view of the problem of surface and internal cracks that were prone to occur when producing 304L austenitic stainless steel plate with high Cr and Ni content using continuous casting billets,effect of chemical composition and heating process on the microstructure and thermal plasticity of hot rolled 304L austenitic stainless steel plate was investigated. The results showed that with increasing of Ni element content, the ferrite transformation to austenite are more difficult of 304L austenitic stainless steel, and result in more large-sized ferrite phases distributed continuously at a certain angle to the rolling direction in the hot rolled plate, which deteriorated the bad thermal plasticity of the plate and formation internal cracks. With decreasing of Cr element content, the ferrite content is reduced, and result in the size and quantity of large-sized ferrite that is continuously distributed at a certain angle to the rolling direction in the plate and the thermal plasticity of the plate is improved further more. Higher heating temperature and holding time of the casting billets accelerated the transformation of residual ferrite to austenite during the hot rolling process, thereby the occurrence of large-sized ferrite that is continuously distributed at a certain angle to the rolling direction in the hot rolled plate is reduced, and the thermal plasticity of the plate is improved.
  • Research & Development
    XU Xihua, SONG Lebao, ZHANG Zijian, HUANG Suzhong, XU Dong, WANG Xiaochen
    Front-end warping and bending of slab during hot roughing rolling is a common asymmetric shape defect. Traditional control methods typically adopt an integral control strategy for the slab head, which may result in excessive warping, leading to slab collisions with production line equipment and disruptions in rolling rhythm. To address this issue, a segmented control method for slab front-end warping and bending was developed and validated through finite element simulations. The proposed method consists of two stages,i.e. the sled coefficient action stage and the upper/lower roll speed reversal stage. Using machine vision technology, the amount of warping or bending between passes is detected, and the corresponding adjustment value is calculated through the segmented control strategy in combination with the front-end warping and bending monitoring and control system. The adjustment command is then automatically applied before the next rolling pass, thereby realizing automatic control of slab front-end warping and bending. Application results demonstrate that the segmented control method reduces the slab head warping height by 77.04% compared with integral control, significantly mitigating front-end warping and bending defects and enhancing the stability of product quality.
  • Research & Development
    LAN Zhiyu, YAN Fangfang, TIAN Lei, HOU Senhao, SHOU Chenpeng
    To solve the corrosion problem of steel used as mine hydraulic support due to the complex service environment, the microstructure, mechanical properties, corrosion behavior and mechanism of four commonly used steels(S890 steel and 30CrMnSi steel developed in China,andForeign Ⅰ、Foreign Ⅱ steels developed in foreign) for hydraulic support used the same heat treatment process were studied, and the suggestions for improving the corrosion resistance of S890 steel were put forward. The results show that the microstructure of S890 steel after quenching at 840 ℃ for 2 hours and tempering at 480 ℃ for 1 hour are tempered sorbite and martensite, and the yield strength, tensile strength and -20 ℃ impact energy are 855 MPa, 905 MPa and 195 J, respectively. The mechanical properties of S890 steel are better than that of similar materials developed at home and abroad. After total immersion corrosion (3%NaCl+5%HFAE solution, 3%NaCl and 5%HFAS solution), the annual corrosion rate of S890 steel in 5%HFAE emulsion is 0.36 mm, which is superior than 30CrMnSi steel and similar to that of the Foreign Ⅰ and Foreign Ⅱ steels. After analyzing the corrosion resistance of S890 steel it can be seen that the corrosion pits mainly occur in the CaS-Aloxide-MnS complex inclusions, which seriously accelerate the corrosion of the steel. Therefore, the content of S, P, Ca elements of S890 steel should be strictly controlled to reduce the quantity and density of composite inclusions. Meanwhile, the heat treatment process and the uniformity of the microstructure of S890 steel should be improved to increase its corrosion resistance.
  • Design & Reformation
    GOU Junnian, TAO Jing, YU Xiaojun, LIU Xianjun, SUN Tianjian
    Steel Rolling. 2025, 42(4): 97-103. https://doi.org/10.13228/j.boyuan.issn1003-9996.20250414
    Aiming at the problems of long roll changing time and low reliability of roll changing device in the continuous cold rolling production line at present,the structure and principle of work roll changing device of 4-high skin pass mill were introduced. Through comprehensive analysis of work roll changing steps and time sequence, some of the series operation steps were optimized to parallel operation or lap operation. It was found that the key factor affecting the work roll changing time was the running speed of AGC cylinder, and then the servo hydraulic system was optimized with constant power pump characteristics to improve the running speed of AGC cylinder and greatly reduce the work roll changing time. In order to improve the reliability and stability of the work roll changing device, the structure design, the selection of detecting elements and the installation accuracy of the device were optimized and improved. After adopting above measures, the work roll changing time is greatly compressed from more than 120 s to less than 90 s, and the operation reliability and stability are significantly improved, which lays a foundation for the continuous and stable production of the cold rolling production line and the improvement of product quality.
  • Automation & Intelligence
    WANG Kuiyue, WANG Wenqi, SONG Jun, WANG Xiaochen, LI Qinqin
    Steel Rolling. 2025, 42(4): 104-110. https://doi.org/10.13228/j.boyuan.issn1003-9996.20250415
    When the traditional 20-high rolling mill is used to expand the ultra-thin specifications during the rolling of silicon steel, the evaluation of equipment capacity and the selection of process parameters are based on experience and field trials. The lack of theoretical support leads to a high risk of equipment damage and high trial and error costs. At the same time, the product quality cannot be guaranteed after the specification expansion. In response to the above problems, fully considering the equipment and process characteristics of the 20-high rolling mill, combined with actual rolling data on site, and taking into account rolling stability and strip surface defect control, a 20-high rolling mill rolling capability evaluation model and technology was established and corresponding rolling ability accounting software was developed. This software can be used to accurately calculate rolling capacity of a 20-high rolling mill for silicon steel. It was applied to a cold rolling plant for silicon steel of a steel company. Through comparative analysis of the calculated minimum product thickness and the actual export product thickness, it was found that, under the premise of ensuring hourly output and considering rolling stability and defect control capabilities, the calculated minimum product thickness is smaller than the actual product thickness, and the product thickness specification has room for expansion in a thinner direction, which laid a theoretical foundation for the subsequent product quality control and rolling process development of high-grade non-oriented silicon steel and oriented silicon steel to expand to thinner specifications.
  • Special Reviews
    CAO Jianning, HAN Wen, BAI Bing, HAN Qingli, WANG Yunbo, REN Qirui, LIU Yanjun, HU Dianzhang, QIN Te, CHENG Mingfei
    The development history of heavy plate production in China was sorted out, and the development of heavy plate in China was divided into five stages, i. e, initial stage, accumulation stage, development stage, maturity stage and optimization stage, The characteristics of each stage were analyzed from the aspects of mill specification, equipment level, capacity scale and so on; The technical progress and development of key processes and equipment for heavy plate, such as hot delivery and hot charging, reheating furnace, rolling mill and leveler were described; The development, application and advancement of typical heavy plate products, such as special shipbuilding steel and offshore engineering steel were elucidated; The future development of heavy plate in China was prospected and suggestions were put forward.
  • Innovation & Interflowing
    WANG Weihua, WANG Kaikai, LIU Yang, MA Changwen
    Steel Rolling. 2025, 42(4): 134-142. https://doi.org/10.13228/j.boyuan.issn1003-9996.20250419
    In order to improve the qualification rate of ultrasonic testing for continuous casting extra thick slab, reduce the production cost of heavy plates, and prevent quality defects such as "white spots", "hydrogen embrittlement", and "point segregation", and overcome the difficulties of traditional experimental methods for detecting hydrogen diffusion in extra thick slab, a numerical simulation method was used to study the process of reducing hydrogen concentration in steel to a safe range through stacking cooling, and good results were achieved. Due to the thickness of the continuous casting slab reaching 400 mm, it takes a long time for hydrogen to diffuse from its core to the surface. Ordinary stacking slow cooling cannot meet the hydrogen removal effect of the slab. Therefore, using slow cooling pits and slow cooling pit heating methods for stacking slow cooling can further improve the insulation effect of the slab and make the hydrogen diffusion of the slab more sufficient. Therefore, a mathematical model for hydrogen diffusion in slab was established based on three stacking methods. The effects of ordinary stacking, slow cooling pit stacking, and slow cooling pit heating on hydrogen diffusion in slab were compared, and the hydrogen content and hydrogen removal rate at each position of the slab were obtained. Under the three stacking modes of ordinary stacking, slow cooling pit stacking, and slow cooling pit heating, the hydrogen removal rates of the bottom slab were 58.93%, 67.63%, and 71.98%, respectively. The slow cooling pit stacking method and slow cooling pit heating method are not only more conducive to the hydrogen diffusion in extra thick slab but also can make the hydrogen diffusion on the upper and lower surfaces of the extra thick slab more uniform.
  • Research & Development
    MENG Yuan, SU Guanqiao, LAN Huifang, GAO Xiuhua, LI Tong, LIU Zhenguang, YU Chi
    In order to reveal the evolution law of the microstructure of complex phase steel with improved formalility during annealing, thermal simulation experimental machine and microstructure characterization methods such as electron probe microanalysis (EPMA), electron backscatter diffraction (EBSD), X-ray diffraction (XRD) were used to study the kinetics of bainite transformation in experimental steel. The influence of annealing process parameters such as soaking temperature, over aging temperature and over aging time on microstructure evolution was revealed. The results show that during the bainitic insulation phase transformation process, the bainitic phase transformation occurs when the over aging temperature is 350-400 ℃, and the completion time of the phase transformation is 84-131 s. When the over aging temperature is higher than 450 ℃, there is basically no bainitic transformation, and martensitic transformation occurs during the cooling process after the insulation is completed. During the simulated continuous annealing process, as the soaking temperature increases, the content of bainite in the experimental steel increases, while the content of ferrite and residual austenite gradually decreases. With the increase of over aging temperature, the content of bainite decreases, while the content of residual austenite first increases and then remains unchanged. The grain size ranges from 0 to 1.5 μm, mainly concentrated below 1 μm. As the over aging time increases, the bainite content in the experimental steel remains basically unchanged, while the residual austenite content increases. When the continuous annealing process is carried out at a soaking temperature of 880 ℃, over aging temperature of 400 ℃ and over aging time of 600 s, the maximum volume fraction of residual austenite in the experimental steel is 10.83%.
  • Automation & Intelligence
    SONG Yue, YAN Wenjin, LIU Peipei, AN Zhiguo, LIN Yatuan, SONG Zhaochao
    Steel Rolling. 2025, 42(4): 111-118. https://doi.org/10.13228/j.boyuan.issn1003-9996.20250416
    Microstructure analysis is an important analysis method in the research and development process of iron and steel materials. At present, it is mainly judged manually by experts with rich experience, which is time-consuming and easily affected by subjective consciousness. Therefore, an intelligent analysis method for microstructure based on the residual neural network structure is studied. By improving the residual network model, an improved residual network model based on transfer learning and a deep residual shrinkage network model based on the attention mechanism are proposed. Two different convolutional neural network models are used for verification on the microstructure test set of 20 steel materials. The experimental results show that the accuracies of the two models reach 95.36% and 95.79% respectively, with strong generalization ability, and the shortest average prediction time is only 1.66 s per image. The two models have certain advantages in the classification of microstructure features of iron and steel materials, realizing the automation and intelligence of microstructure type classification.
  • Special Reviews
    LI Xu, DONG Zishuo, DING Jingguo, CAO Shanhong, CAO Jianzhao, ZHANG Dianhua
    During the rolling process of medium and heavy plates, various types of plane shape defects may occur, which severely affect product quality and yield, thereby constraining performance and production line efficiency. As a critical technical aspect for ensuring the dimensional quality of final products, planar shape control has long been a key focus in the field of steel rolling. The development of planar shape control technologies for medium and heavy plates are systematically reviewed, covering the evolution from fundamental theories and experimental studies to engineering applications, with concise analysis, comparison, and commentary. Furthermore, recent advances in intelligent equipment and data-driven control technologies are summarized, and future research directions are discussed in the context of the steel industry's ongoing shift toward intelligent manufacturing. The aim is to provide theoretical support and practical insights for the continued optimization and upgrading of planar shape control technologies.
  • Innovation & Interflowing
    JIN Yongqing, LUO Jiapeng, ZHOU Yilin, CUN Haihong, WU Linzhuo
    Steel Rolling. 2025, 42(2): 152-155. https://doi.org/10.13228/j.boyuan.issn1003-9996.20250222
    To address the frequent defects such as zinc flow marks, zinc dross, coating pits, color variation, overly large spangle contours, and poor fineness and uniformity of the coating, low product qualification rate during the initial development of hot-dip galvanized sheets for IT-grade at Panzhihua Steel, optimization and improvements to the production process were required. The equipment and process characteristics of Panzhihua Steel′s hot-dip galvanizing line were introduced. The substrate surface quality, zinc bath composition design, furnace nose process, zinc pot parameters, and skin-pass process were analyzed and optimized. The production results indicate that by controlling the substrate surface roughness within 0.8-1.8 μm, maintaining the Al mass fraction in the zinc bath at 0.21%-0.23%, regulating the zinc bath temperature to (460±2)℃, setting the strip temperature into the zinc pot at 470-490 ℃, adjusting the air knife pressure to 0.02-0.03 MPa, and implementing high rolling force with a high-concentration wet skin-pass process, the qualification rate of galvanized sheets for IT-grade increased from 64.54% to 99.72%, enabling stable mass production.
  • Research & Development
    WEI Yuanzheng, ZHOU Xuejun, TAO Xiaolin, LIU Yongqian, ZHANG Zhanguo, WU Run
    In recent years, low energy consumption and low cost CSP short-process technology has been rapidly developed in Chinese iron and steel industry. However, compared with the traditional hot rolling process, the yield strength of CSP products is higher, which is extremely unfavorable for the formability of steel used in stamping.Therefore, the dynamic recrystalization behavior and cooling phase transformation of austenite of DC04 cold-rolled deep-drawing steel were analized through thermal simulation experiments, and the dynamic recrystalization model was established, which was used to guide the production practice of CSP production line, and the cold-rolled deep-drawing steel sheet with rich {111}texture was successfully trial-produced. The experimental results show that the dynamic recrystallization model of DC04 cold-rolled deep-drawing steel in CSP production line isZ=ε·exp[295.21/(RT)]. The judgment conditions of dynamic recrystallization are Z=1.94×1010exp(61.34εc) and Z=2.57×108exp(24.99εs).Based on the 3D dynamic recrystallization diagram, it is determined that the thermal deformation of the strip at F3 stand in actual production is in the austenite part recrystallization region. In the trial production using F3 stand bypassing scheme, the microstructure of the obtained strip is mostly equiaxed grain with low strength. However, the grains of the strips produced by the conventional rolling process of F3 stand non-bypassing scheme,the grains contact with each other at sharp or right angles, and the strength is about 30 MPa higher than former. The F1and F2 stands of CSP production line adopt high temperature, high reduction rate and low deformation rate rolling, which can make the strip microstructure undergo complete dynamic recrystallization, complete the transformation of columnar crystal to equiaxed crystal, and avoid the generation of mixed crystal. The performance of cold-rolled sheets produced using a 70% cold rolling cumulative reduction, bell annealing at 710 ℃, and the F3 stand by passing and non-bypassing schemes were compared. The cold-rolled sheets produced with the F3 stand bypassing scheme showed little difference in strength compared to those produced with the conventional non-bypassing scheme, but exhibited higher elongation A80 and r values reaching 45% and 2.1. Additionally, the proportion of the favorable texture component {111} was higher, resulting in excellent deep-drawing performance.
  • Research & Development
    LI Lei, LÜ Bing, GAO Cairu, CUI Kaiyu, DU Linxiu, PENG Cuncai
    To address the automotive industry's demand for low-cost, high-performance, and lightweight wheel steels, an 800 MPa grade wheel steel has been developed. The chemical composition was designed utilizing a C-Mn-V-Nb-Cr alloy system, with an emphasis on optimizing vanadium utilization in Panzhihua-region resources. A thermo-mechanical controlled process (TMCP) was implemented, involving the following parameters: slab heating at 1 200 ℃ for 2 h holding; roughing rolling at 1 100-1 000 ℃ with three passes (compression ratio 2.5); finishing rolling at 860-830 ℃ with six passes (compression ratio 5.7); followed by 15 s air cooling to 750 ℃, then water quenching to 430 ℃, and final air cooling to room temperature. Microstructural characterization and mechanical testing revealed excellent properties of the developed steel which yield strength is 690-720 MPa, tensile strength is 860-870 MPa, yield-to-tensile ratio is 0.80-0.88, and elongation is 20%-22%. Notably, the impact energy at temperatures ranging from 20 ℃ to -60 ℃ consistently exceeded 140 J. Both cold bending and hole expansion capabilities meet the stand requirements for 800 MPa grade wheel steels.
  • Research & Development
    REN Fuqiang, ZHANG Yuanxiang, YUAN Jiangsen, WANG Yang, FANG Feng, ZHANG Xiaoming
    Medium-temperature copper-containing CGO silicon steel is widely used in the manufacture transformer core, and its performance improvement is of great significance for energy saving and emission reduction. Reducing strip thickness is an effective way to reduce iron loss, but with the increase of cold rolling reduction rate, the number of Goss grains in cold rolled strip is reduced, and the inhibitor ripening is accelerated, which brings challenges to the industrial upgrading of CGO silicon steel. The microstructure, texture and inhibitors of intermediate and high temperature annealing sheets of CGO silicon steel under different processes were characterized by EBSD and SEM. The results indicate that the conventional process, which controls the reduction rate of the second cold rolling at 55% to 60%, is no longer suitable for the requirements of thin gauge strip. Under the conventional process, the area fraction of Goss grains in the intermediate annealed plates is 2.81%. After primary recrystallization, the area fraction of Goss grains decreases to 0.742%, and the secondary recrystallization initiation temperature is 940 ℃. This leads to the abnormal growth of deviated Goss grains as well, resulting in a magnetic induction intensity B8 of 1.682 T. By adjusting the reduction rates of the first and second cold rolling processes from 78% and 54% to 72% and 64%, respectively, the area fraction of Goss grains was significantly improved. The proportion of Goss grains in the intermediate annealed sheets increased to 3.84%, and after primary recrystallization, the proportion of Goss grains further rose to 1.47%. Under unchanged heat treatment parameters, this adjustment promoted more sufficient secondary recrystallization of Goss grains, resulting in an increase in the magnetic induction intensity B8 of the finished sheets to 1.836 T. By utilizing the wide process window of the secondary cold rolling method, a nitriding process was introduced during the intermediate annealing stage. This addition did not affect the microstructure or texture of the CGO silicon steel but facilitated the precipitation of AlN particles during the secondary recrystallization process. As a result, the onset of secondary recrystallization was delayed, and the secondary recrystallization temperature was increased to 980 ℃. This ensured more accurate orientation of abnormally grown Goss grains, leading to a further improvement in the magnetic induction intensity B8 of the finished sheet to 1.900 T. By regulating cold rolling parameters and introducing a nitriding process during intermediate annealing, high-performance medium-temperature copper-containing CGO silicon steel was successfully prepared. This achievement provides a new approach for enhancing the performance of CGO silicon steel while achieving energy savings and cost reductions.
  • Automation & Intelligence
    LI Yaojun, ZHAO Ridong, BAI Bing, GENG Mingshan, WANG Yongtao, CAO Jianning
    Steel Rolling. 2025, 42(4): 119-126. https://doi.org/10.13228/j.boyuan.issn1003-9996.20250417
    With the implementation of the "dual carbon" strategy, the steel industry has put forward higher requirements for optimizing the electricity consumption required for hot rolling of medium and heavy plates. Aiming to achieve quantitative calculation and prediction of electricity consumption during hot rolling of medium and heavy plates, a theoretical electricity consumption calculation model was constructed and a set of electricity consumption calculation software for hot rolling of medium and heavy plates was developed. This software can formulate the rolling schedule according to the produced steel and target demand and accurately calculate the electricity consumption for each pass of rolling manufacturing and the electricity consumption per ton of steel of a single slab, which can provide data support for steel enterprises to quantify the electricity consumption in the medium and heavy plate rolling process and optimize the rolling process. By comparing with the manufacturing data of the steel mill, the calculation results of the software are basically consistent with the actual situation when the thickness hit rate is almost 99%,the deviation of electricity consumption in each pass of roughing rolling is kept within 10%, and the deviation of electricity consumption per ton of steel inrouging rolling is -3.12%-3.86%, which can accurately reflect the electricity consumption of the plate in the rolling process. After verification, this software can provide data support for developing new steel grade and new processes, scheduling manufacturing, selecting the main motor of the rolling mill, and so on, which helps steel enterprises further achieve energy conservation and emission reduction, and create economic benefits for them.
  • Research & Development
    WANG Zhonglei, SHI Zhen, ZHOU Hao, NI Jinshang, PENG Weifeng
    Aiming at the problems of cold cracking, heat affected zone softening,toughness decreasing, and residual stress in the welding of high-strength steel for automobiles, the Q960E automobiles high-strength steel has been taken as the research object, the laser composite welding test method has been used to study the effects of different heat treatment parameters such as preheating temperature, quenching temperature, and tempering temperature on the microstructure and mechanical properties of the welded joint. The research results indicate that the welded joint of Q960E high-strength steel consists of a welding base material, a weld seam, a fusion zone, an overheated zone, and a normalized zone, at preheating temperature of 100 ℃, quenching temperature of 900 ℃, and tempering temperature of 400 ℃, the base material is tempered martensite, the weld seam is fine bainite, the fusion zone is fine bainite and coarse martensite, the overheated zone is coarse bainite, and the normalized zone is a recrystallized crystal composed of bainite and martensite. As the quenching temperature increases, the tensile strength and yield strength of the welded joint show a trend of first increasing and then decreasing, and the elongation at break shows a trend of first decreasing and then increasing. As the tempering temperature increases, the tensile strength and yield strength of the welded joint show a gradually decreasing trend, while the elongation at break shows a gradually increasing trend. When the preheating temperature is 100 ℃, the quenching temperature is 900 ℃, and the tempering temperature is 400 ℃, the tensile strength of the welded joint is 1 150 MPa, the yield strength is 1 075 MPa, and the elongation at break is 10.56%, the comprehensive performance is superior, and it is the best heat treatment processes for Q960E automotive high-strength steel.
  • Research & Development
    WANG Chenxu, DING Wenhong, LEI Xiaoling, GUO Lu, DENG Keke, FU Yongzhi
    This cost-effective stainless steel composite plate integrates the excellent hydrogen resistance of stainless steel with the high strength and wear resistance of low-alloy steel. Such composites offer a promising approach for developing commercial materials with superior resistance to hydrogen. However, the influence of the cladding microstructure on the hydrogen resistance of stainless steel/carbon steel composite plates remains poorly characterized. Consequently, base materials exhibiting contrasting deformation resistance (Q235 vs. 700L) were employed to control the cladding microstructure. This work characterizes the microstructure of stainless steel and carbon layers in 316L/Q235 and 316L/700L composite plates and evaluates its impact on hydrogen resistance. Results show that the 316L cladding layer in the 316L/700L composite plate preferentially recrystallizes, reducing its hydrogen embrittlement susceptibility index from 9.8% of 316L/Q235 composite to 5.9%. Recrystallization control elevated ∑3 twin boundary density in 316L cladding (316L/700L) from 0.79% of 316L/Q235 composite to 19%. This microstructure simultaneously impedes hydrogen crack initiation through twin boundary resistance and suppresses propagation by disrupting random grain boundary networks, collectively enhancing hydrogen embrittlement resistance.
  • Research & Development
    LI Dongsheng, LÜ Puming, WU Yongjin, DI Zengwen, ZHU Zixuan, ZHANG Chaolei
    Driven by the "dual-carbon" strategy, the transformation of 82B wire rod production processes from traditional long-process to electric furnace short-process has become inevitable. However, there is still a lack of systematic research on the causes of abnormal martensite structures near the core of wire rods produced by short-process technology. To address this, this study investigated the causes of abnormal martensite structures in 82B wire rods produced by recycled steel materials+electric furnace short-process through metallographic observation, quantitative analysis of macro/micro-segregation, and thermal simulation tests, combined with comparative analysis of 82B wire rod structures produced by traditional long-process technology. The results show that the segregation levels of Mn and Cr elements near the core of short-process 82B wire rods are more severe than those of long-process 82B wire rods. This segregation, along with the higher residual Ni content, shifts the C-curve of 82B steel to the right, reduces the critical cooling rate for martensite formation from 7 °C/s to 3 °C/s. As a result, the martensite content of short-process 82B wire rods under the same cooling rate is higher than that of long-process 82B wire rods. Based on experimental results, process adjustments were applied, including increasing the soaking temperature of billets from (1 120±10) ℃ to (1 160±10) °C and maintaining the heating and soaking holding times at 100-120 min. These adjustments significantly improved macro-segregation and suppressed the formation of abnormal martensite structures.
  • Research & Development
    JIA Jianping, FU Chao, WANG Haibin, DI Zengwen, LIU Dawei, JIANG Bo
    In order to develop ultra-high-strength prestressed steel strands with higher development intensity and superior comprehensive performance, using 87Mn wire rod as the raw material, the evolution of the microstructure and properties of the steel wire during the nine-pass drawing process were studied, revealing its strength-ductility mechanism. The results showed that the equiaxed pearlite structure was elongated and refined along the drawing direction with the drawing process, showing obvious directionality, and finally forming a typical fibrous drawing structure. The dislocation density inside the steel wire increases with the increase of drawing strain, and the growth rate is faster in the early drawing stage, from 2.35 × 1014 m-2 to 4.59 × 1014 m-2, and the growth rate of dislocation density gradually slows down in the middle and late drawing stages. After 9 passes of drawing, the tensile strength of 87Mn wire rod increases from 1 170 MPa to 2 085 MPa, and the elongation decreases from 12.56% to 7.20%. The change of mechanical properties during the drawing process is mainly divided into three stages:in the early stage of drawing, dislocation strengthening and boundary strengthening work together, and the strength contribution of dislocation strengthening growth is obvious, from 189 MPa to 460 MPa. At this stage, the strength of the steel wire increases with the increase of the drawing strain, and the plasticity decreases significantly. In the middle of drawing, dislocation strengthening and boundary strengthening work together. The strength contribution of boundary strengthening is significant, from 600 MPa to 806 MPa, and the growth rate of dislocation strengthening decreases. At this stage, the plastic decline trend of steel wire slows down and the strength continues to increase. In the late stage of drawing, a large number of cementite dissolved, and the strength contribution of solid solution strengthening was enhanced to 149 MPa. At this stage, the combined effects of boundary strengthening, dislocation strengthening and solid solution strengthening worked together. The strength growth rate of steel wire was obviously accelerated, and the plasticity decreased slightly.
  • Innovation & Interflowing
    WANG Le
    Steel Rolling. 2025, 42(2): 146-151. https://doi.org/10.13228/j.boyuan.issn1003-9996.20250221
    In view of the transverse stripe defects appeared on the surface of SR04 strip after electrocoating under the 2C1B intercoat-free process, its surface morphology, mechanical properties and microstructure were analyzed, and comparisons with those of the production lots without that defect were carried out. The reasons for the occurrence of transverse stripe defects were identified, and targeted improvement measures were proposed. The results show that the root causes of the transverse stripe defect after coating are that the cold rolled SR04 strip has non-smooth surface morphology and inhomogeneous size of ferrite grain. Therefore, optimization measures of chemical composition design and whole processing were put forward. By increasing the boron content and decreasing the carbon content, optimizing the hot rolling lubrication process comprehensively, decreasing the coiling temperature, optimizing the surface morphology of work rolls of acid pickling, cold rolling and leveling, decreasing the soaking temperature, decreasing the roll roughness and the elongation of leveling, the surface morphology of cold rolled SR04 strip and the uniformity of ferrite grain size has been significantly improved. After the optimized processes were carried out, the problem of transverse stripe defect under intercoat-free process was solved. The comprehensive quality of the optimized SR04 strip products has reached an excellent level of steels for similar intercoat-free outer panel in foreign steel works.
  • Innovation & Interflowing
    SHI Tianzhu, XING Liyong, SUN Jian, LIU Sheng, WU Yanyang, LI Jie, HAN Baochen, LI Yaqiang
    Steel Rolling. 2025, 42(4): 127-133. https://doi.org/10.13228/j.boyuan.issn1003-9996.20250418
    To produce 9Ni steel plates with excellent microstructure, properties andplate shape in wide and thin gauge via a medium-heavy plate mill, the pack rolling process was investigated through experiments and numerical simulations. The chemical composition of 9Ni steel was designed, and the CCT curve of the tested steel was determined. Through pilot trials, 3 mm thick pack-rolled plates were obtained alongside suitable welding methods for stacking and spacer compound formulations. Finite element simulations were used to analyze stress and strain distribution patterns under different reductions to establish reasonable rolling schedules. Results indicate that uniform stress distribution at 10 mm reduction, while reductions greater than 15 mm caused non-uniform distribution with significant differences between the lower surface of the top plate and its upper surface.There is higher stress at edges but relative uniformity centrally. Industrial production on the medium-heavy plate mill implemented roughing rolling start at 1 150 ℃, finishing rolling start at 950 ℃, and finishing rolling end at 810 ℃. According to the CCT curve, cooling rates greater than 5 ℃/s yield fully martensitic microstructure. The Ac1 and Ac3 of the tested steel are 621 ℃ and 735 ℃, quenching temperature must exceed 735 ℃ for complete austenitization, while two-phase region quenching above 621 ℃ achieves reversed austenite. The 5 mm thick wide and thin gauge plates exhibited excellent comprehensive mechanical properties with flatness less than 3 mm/m, meeting standards and customer requirements.
  • Research & Development
    TIAN Fei, ZHANG Siyuan, LI Xiaoshao, LI Lei, JIANG Haitao
    For weathering steel, the structure and nature of the dense surface rust is a key factor affecting the corrosion resistance of the material. In this paper, the effects of three alloying elements, Cr, Mn, and Cu, on the corrosion resistance of Fe3O4 were systematically analyzed using first-principle calculations. The results show that the addition of Cr, Mn and Cu elements can effectively protect the Fe atoms on the surface of Fe3O4, reduce the spacing between the surface atoms and the subsurface atoms, and impede the corrosion of the surface Fe atoms by external corrosive ions. Among them, the presence of Cu atoms can effectively reduce the surface energy of Fe3O4and increase the stability of the Fe3O4 structure; Cr and Mn atoms can promote the separation of H2O molecules on the surface, resulting in the formation of FeOOH structure with good corrosion resistance. In addition, Cr, Mn and Cu can effectively reduce the effect of H2O or Cl-+H2O corrosive environment on the chemical state of Fe atoms on the surface of weathering steel , reduce the adsorption of Fe3O4 on Cl- and H2O, and finally improve the corrosion resistance of Fe3O4.
  • Research & Development
    WANG Jie, XIA Meng, WU Baoqiao, CHEN Hui, SHEN Qiancheng, XU Wenzhen
    For large size hot rolled H-beams with a web height H≥1 000 mm and a flange thickness h≥40 mm, the rolling load is relatively high in production and it is difficult to improve the product's microstructure and properties through traditional low-temperature and large reduction technology on existing production equipment. In order to achieve the localization of large size hot rolled H-beams, thermal simulation experiments, optical microscopes, scanning electron microscopes, transmission electron microscopes, tensile and impact tests were used to study the effect of rolling temperature on the microstructure and properties of Q420 grade HN1 109 mm×461 mm×21 mm×40.5 mm H-beam flanges. The results show that when the universal rolling temperature is reduced from1 000 ℃ to 900 ℃, the flange yield strength increases, the impact toughness first decreases and then increases, and the grain size is refined to a certain extent, the amount of V carbonitride precipitation increases, and its size gradually decreases. When the universal rolling temperature is controlled at 900 ℃ or 1 000 ℃, the microstructure and properties of Q420 grade large size hot rolled H-beam match well.
  • Research & Development
    WANG Chang, ZHANG Liangliang, YU Yang, HAN Yun, LIU Huasai, WANG Lin
    In view of the problem of color difference defects on DH980 hot rolled strip after pickling, isothermal oxidation experiments were conducted to analyze the morphological characteristics of these defects and the formation mechanisms of intergranular oxidation, thereby identifying the root cause of the defect. The results indicate that the primary cause of color difference defects on pickled DH980 strips is intergranular oxidation within the hot-rolled coils. In following tension leveling, the bonding strength at intergranular oxidation sites decreases, leading to crack initiation. During the scale removal process in picking, pickling cracks appear at these intergranular oxidation regions, resulting in macroscopic color difference defects. Notably, slow cooling rates in the holding pit exacerbate intergranular oxidation depth. Isothermal oxidation experiments at 600-1 000 ℃ revealed that DH980 strip exhibits varying degrees of intergranular oxidation within the 700-1 000 ℃ range. Intergranular oxidation disappears at 600 ℃, with 800 ℃ identified as the critical temperature for maximum susceptibility. The depth of the intergranular oxide layer correlates closely with the competitive mechanism between internal and external oxidation. By optimizing coiling temperature and adjusting pickling parameters, the adverse effects of intergranular oxidation can be mitigated, effectively suppressing pickling color difference defects on DH980 hot rolled strips.
  • Innovation & Interflowing
    YANG Yang, LI Zizheng, LI Yanjie, ZHANG Zhonghua, WANG Chenyang, ZHANG Dazheng
    Steel Rolling. 2025, 42(4): 161-168. https://doi.org/10.13228/j.boyuan.issn1003-9996.20250423
    Q355D angle steel is the key material of transmission tower under extreme cold conditions, and its low temperature impact toughness is strictly required. The microstructure and fracture morphology of Q355D angle steel specimens with different chemical compositions were analyzed by stereomicroscope (SM), scanning electron microscope (SEM), energy dispersive spectrometer (EDS), optical microscope (OM) and transmission electron microscope (TEM). The initiation and propagation behavior of impact cracks were clarified. The results show that the content of carbon and nitrogen in the chemical composition of Q355D angle steel will significantly affect its low temperature toughness. The high content of carbon and nitrogen elements will cause the increase of cluster pearlite structure and the increase of interstitial solute dissolved in the lattice of metal materials, resulting in the deterioration of plasticity and the increase of brittleness of angle steel. In addition, there is also a banded structure in the sample with higher carbon content, which also leads to the deterioration of the plasticity of the angle steel. In the samples with unqualified impact properties, the phenomenon of Al2O3 inclusions and second phase particles enrichment and growth is also found. Due to the above reasons, the brittle fracture of the samples is caused. Therefore, the mass fraction of carbon in Q355D angle steel should not exceed 0.16% to reduce the content of pearlite and improve the segregation of pearlite clusters. In its production, deoxidizer should be accurately added and calcium treatment process should be optimized to avoid excessive aluminum residue reacting with oxygen to form Al2O3 inclusions. Continuous casting adopts digital electromagnetic stirring process and soft reduction process to improve banded structure and central segregation. After adopting the above measures, the stable production of Q355D angle steel is realized.
  • Automation and Intelligence
    ZHANG Jianping, PANG Zongxu, HUANG Jian, GUAN Jichun, YANG Yuze, XU Haijian
    Steel Rolling. 2025, 42(3): 112-116. https://doi.org/10.13228/j.boyuan.issn1003-9996.20250315
    In the production of medium and heavy plates, the thickness of the intermediate billet significantly impacts the plate's performance. Establishing an accurate temperature drop model for the intermediate billet not only enhances the stability of the plate's performance but also optimizes the rolling rhythm, thereby improving production efficiency. Therefore, using industrial production data as the foundation, the Python method was adopted to investigate the effects of factors such as the thickness and width of the intermediate billet of controlled rolled plates, the initial waiting temperature, the final waiting temperature and the ambient temperature on the temperature drop rate of the intermediate billet. The results indicate that there is a strong positive correlation between the waiting time and the thickness of the intermediate billet, a moderately negative correlation with the final waiting temperature, a weak negative correlation with the initial waiting temperature, and an extremely weak correlation with both the width of the intermediate billet and the ambient temperature. Based on these findings, a prediction model for the temperature drop law of the intermediate billet was constructed using a machine learning approach. The determination coefficient R2 of the model reached 0.901 3. Through testing and verification, the temperature drop model demonstrated high prediction accuracy, with the absolute deviation rate of the temperature waiting time prediction at -6%-6%. This model provides valuable guidance for formulating processes and optimizing the rolling rhythm of the production line.
  • Research & Development
    SUN Dianqiang, CHEN Shucheng, LIU Wei, LI Yuqian, FENG Junpeng, HAN Jingxiong
    A 700 MPa grade engineering machinery steel with Ti element mass fraction of 0.12% was prepared using a process route involving thermo-mechanical rolling and off-line tempering. Its microstructure and property regulation to determine the optimal tempering process were researched. The experimental steel billet was heated 1 220-1 250 ℃, followed by roughing and finishing rolling on a 2 250 mm hot rolling line, with the finishing rolling temperature controlled between 840 and 870 ℃. The hot-rolled strip was then subjected to laminar cooling and coiled at temperatures ranging from 580 to 610 ℃. After cooling, the coil was cross-cut and subjected to off-line tempering using a roller hearth open-flame furnace, with tempering temperatures controlled at 620, 650, and 680 ℃. The microstructure, precipitates, and mechanical properties of the plate after tempering were studied using optical microscopy, scanning electron microscopy, and transmission electron microscopy. The results showed that the tempering treatment led to the decomposition of M/A islands in the hot-rolled microstructure and a significant reduction in dislocation density within the grains. Additionally, a large number of fine, dispersed nano-scale precipitates were formed, resulting in an increase in yield strength by 105-139 MPa and tensile strength by 45-82 MPa compared to the hot-rolled state. As the tempering temperature increased, the internal stress in the plate was fully released, and the impact toughness was significantly improved. The experimental results indicated that the plate tempered at 650 ℃ exhibited the best comprehensive performance, effectively meeting the usage requirements for engineering machinery vehicles.
  • Innovation & Interflowing
    CAO Shuwei, LI Wenwu, WANG Luyi
    Steel Rolling. 2025, 42(2): 156-160. https://doi.org/10.13228/j.boyuan.issn1003-9996.20250223
    In view of the problem of long natural aging time in the production of high carbon steel SWRH82B wire rod in winter, the relationship between the reduction of area of SWRH82B wire rod and natural aging time was investigated. The results show that the reduction of area of high carbon steel SWRH82B wire rod is mainly affected by its hydrogen content. With the extension of aging time, the hydrogen mass fraction continues to decrease, and the reduction of area gradually increases. When the temperature is between -25 ℃ and -20 ℃, the wire rod is aged for 15-17 d and the hydrogen mass fraction is reduced to 0.24 × 10-6, the reduction of area increases to 28%. With extension of aging time, the change of hydrogen mass fraction and reduction of area tends to stabilize. Improving the aging temperature and extending the aging time can reduce hydrogen content in the wire rod. In this regard, the cooling process of SWRH82B wire rod is optimized, and the roller table speed is controlled from 0.70 m/s to 0.80 m/s, the opening of fan No.1-No.3 is 100%, the opening of fan No.4-No.6 is 90%, the opening of fan No.7-No.10 is 70%, and the fans at other positions are closed, and the wire rod is slowly cooled by the residual heat after phase transformation, which realizes online aging, and the aging time can be shortened to 4 d, which improves the production efficiency.
  • Research & Development
    ZOU Fuyang, HUANG Anjie, MA Haoming, SUN Yiming, SONG Hongyu, LIU Haitao
    A new processing route including strip casting, cold rolling and annealing was proposed to solve the problems of low yield and productivity in traditional processing route for Invar alloy thin sheet. The optical microscopy, EBSD, EPMA and SEM were used to investigate the microstructure evolution and the mechanical properties were measured. The results showed that the cracks, intergranular oxidation and macroscopic segregation of Ni were absent in the as-cast strip. The microstructure was mainly composed of coarse and columnar austenite grains. The 0.5 mm thickness and 0.7 mm thickness cold rolled sheets were manufactured by using new processing route. Lots of twins were formed in the annealed sheets. The yield strength of the annealed Invar alloy sheets was in the range of 251-281 MPa, while the tensile strength was in the range of 420-445 MPa and the elongation was higher than 30%. The tensile fracture surfaces exhibited typical ductile fracture morphology. The mechanical properties of the Invar alloy annealed sheets were similar to those produced by traditional processing route.